Canpac signs for second KBA 106 UV carton press
Growth generally ways new locations and capacity expansion for a carton manufacturer. In Canpac'southward electric current modernization drive, it as well means structured investment in new types of packaging and technologies such as gravure and flexo. Naresh Khanna reports.
In its beautiful institute in Bavla, an hour from Ahmedabad urban center in the management of Rajkot, Canpac has been able to sustain rapid growth in its brief beingness of seven years as a packaging printer and converter by calculation new locations, technologies and packaging verticals. The current moving ridge of modernization and expansion, which started most a year ago with the expansion of its found in Tirupur in South India with the addition of a 7-colour plus coater KBA Rapida 106 UV offset press, is still ongoing and features a much bigger and more diverse project at the mother plant near Ahmedabad.
With the addition of the 7-colour plus coater KBA Rapida 106 UV press, the South found was transformed from a corrugated box supply location to a comprehensive carton supplier. In spite of this freeing upwardly of capacity at the mother plant, its iii multi-colour Heidelberg presses have reached ninety% utilization, which fabricated expansion imperative. And in January of this year, within just seven months of installing the new KBA Rapida, the visitor signed for some other similar highly configured KBA Rapida, this fourth dimension with even more than automation including a QCC inline color matching and defect-detection system. The new press is likely to be shipped and deputed within the first 120 days of FY 2018-19 and to essentially contribute to the company's annual revenue growth too as its ambitious but non unrealistic target of reaching Rs. 400 crore in the adjacent iii years.
Achievable target for 4 verticals
Canpac's target in terms of turnover represents a slightly more than than doubling of its current turnover but what makes information technology plausible or doable without undue stress, is that it is based on a large expansion program at Ahmedabad, which goes beyond only monocartons and will brand the company one of the largest multi-packaging fabric suppliers in the state from any one site. Flexible packaging and pouches, monocartons, litho-laminated microflute cartons, send and aircraft cartons with flexo impress, and paper-based shopping numberless will be manufactured and delivered to customers past Canpac's own armada of 20 trucks.
The company'south more than than Rs. 150 crore expansion and modernization is already largely executed although several institute areas require rapid completion in order to receive the machines that await installation and are arriving each month. The last phase of the present construction will provide the integrated institute with a working expanse of 6,00,000 square anxiety, including designated spaces for future expansion likewise as a 7,000 square human foot creative module called Bank of Innovation, Research & Development (BIRD), for designing and prototyping packaging ideas, concepts and innovations.
The overall plan has 4 main threads, each with their new core and ancillary equipment and production workflow infinite. New assets in corrugation include a new 5-ply corrugator, a flute laminator, a vi-color flexo-printer-slotter and an automatic Sakurai screen-printing machine in addition to the before three binder gluers.
The flexible packaging vertical or found has a Bobst Rotomec 5002 8-color press fitted with a movable turning bar for duplex printing in any combination of the units and an E+L inline inspection system that was installed just three months agone. The accessories already installed for this vertical include a Nordmeccanica solvent-less laminator, Kalpavrux slitter rewinder and inspection machines, and several pouching combination machines.
Canpac's plant inside a establish to produce both luxury and plain paper carry numberless seems to be 1 of the nearly innovative interesting parts of the electric current modernization projection. Machines for the make new newspaper carry bag plant include a 7-color reel-fed flexo press and a European manufactured carry pocketbook converting car. Especially intriguing is Nilesh Todi's idea of producing 5 meg newspaper bear bags a calendar month with paper handles that will compete in price with plastic carry bags apart from having the luxury experience of paper and the cache of being environmentally more than benign.
The fourth thread is perhaps the core of the modernization because it takes Canpac'southward well-established and recognized capacity for monocartons and litho laminated cartons to a new level with the improver of a fourth multi-color offset packaging press, namely the same KBA Rapida 106 7-color plus coater combination UV press that is highly configured with four interdeck and one stop-of-press UV curing systems and automated photographic camera-based registration system.
To be installed in July, this press will also be among the offset in the country to feature the KBA QCC system for full sheet inline inspection of every sheet and a comfort anilox loader system that can store and bring into functioning whatsoever of the 3 anilox rolls that is designed for the particular type of coating application as desired. New accessories in the converting section for monocartons include a Bobst Novacut installed in July of 2017, alongside the extensive and already existing bombardment of die-cutters and folder gluers.
We asked Canpac's managing director Nilesh Todi what made him buy his showtime KBA Rapida 106 for the South plant in spite of running 3 Heidelberg presses (ii six-color coaters and a 7-color coater) in the main plant and maybe he was being tactful when he said information technology was the maximum sheet size of the press. He said, "In the 106 size, the Rapida 106 7-color plus coater UV printing was extremely competitive."
Every bit far as the repeat order for the second Rapida 7-color plus coater press within six months to be installed in the Ahmedabad plant, Todi is more emphatic. He has found the Rapida 106 at Canpac's Due south Institute incomparably more efficient by as much as 30% in operation in comparing to his before machines. "Even assuasive for the fact that it is a new press, the average throughput in terms of the number of printed sheets afterward make-readies and stoppages is significantly higher."
What makes Nilesh Todi tick?
We recently met Canpac'due south directors, Nilesh and Preeti Todi for the first time along with some of their senior colleagues and were quite openly surprised past the number of modernization projects that are taking place simultaneously fifty-fifty equally the new construction is nearing completion. We kept looking for some kind of techno-economic logic in this complex programme. From our conversations and from what Todi himself says, a fairly convincing logic emerges – the plan is to provide brand owners and packaging buyers a one-terminate solution for all their packaging needs (except rigid plastic and labels – at least for at present).
Many, if not all, of Todi's calculations are made on how to add value to a sail – he even sees litho-lamination equally an opportunity to add operations and hence value and and then he has geared up for this segment in a big way. "We want to offer ane stop solutions in an organized and structured way that incorporate quality equally a given," he says. Information technology is clear that he does not want to be the lowest bidder in reverse auctions that erode margins; he is nevertheless keen to innovate and add value and shelf affect to his clients' packaging.
He is not bad to provide every blazon of packaging to his customers. Primary packaging such every bit flexible packaging wrappers and pouches, monocartons, and even the secondary litho-laminated cartons for shipping or shelf-ready display that are needed for confectionery, chocolate and snack brands. Hard boxes for textiles and other products. Shipping cartons for all the products for which he provides master materials and which he expects volition somewhen crave more than of the actress branding that multi-color flexo and screen printing can provide and which he is already equipped for – a set or bouquet of packaging variants across technologies and substrates that are produced in the same plant.
Lastly, Canpac can supply several types of carry bags for brand owners and retailers. Todi wants to leverage each brand owner and client with strong customer servicing by a team member who will wait afterwards the make in each and every type of packaging. If a customer orders several types of packaging, he will deliver information technology as a consolidated assignment in one of the twenty trucks that Canpac has just purchased (at that place are more trucks in the program). He sees economies of scale in his one cease solutions coming in assistants, client servicing, marketing and logistics. This is cardinal to adding value to every sheet printed or converted and remaining competitive and creating the confidence amongst stakeholders of reaching the company's growth objectives without inordinate fiscal stress. He says that he can innovate and add more value while remaining profitably competitive, "We are innovating without charging the customer."
Source: https://packagingsouthasia.com/packaging-production/canpac-signs-for-second-kba/
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